Auditorium Chair Industry in East Europe

Ozadje stranke

The client is a terminal factory in East Europe, specializing in auditorium chair production. The factory handles carbon steel tube cutting, splicing, and welding processes to meet demands from business growth. Due to expansion, the client required new equipment to improve cutting accuracy and welding quality, paving the way for future robotic automated laser welding.

Challenges and Goals

• Pain Point 1: Tube cutting demands increasing with business volume; current plate-tube machine cannot meet future needs.
• Pain Point 2: Current plate-tube machine has slow cutting speed and poor results.
• Pain Point 3: Lack of bevel cutting, leading to poor splicing and lower welding yield.
• Target Metrics: Introduction of laser tube cutter greatly enhances production cutting capacity and new design possibilities. With laser cutting, weld seam splicing quality improves significantly, allowing laser handheld welding for batch production to achieve better-looking welds. Paving the way for subsequent robotic automated welding.

SteviS Solution and Key Configurations

SteviS delivered the ST-TP120E bevel laser tube cutting machine and ST-HLW laser handheld welder, with key configurations addressing the pain points:

• Tube Cutter: 120mm precision chuck (Selection Reason: Prevents dust entry into cylinder, extends machine life, addresses poor cutting results and frequent maintenance; supports 10mm10mm to 120mm*120mm tubes).
• Tube Cutter: BOCHU FSCUT3000D-E professional bevel cutting system (Selection Reason: Covers most furniture manufacturing workpieces, supports bevel cutting to improve splicing and welding yield).
• Tube Cutter: 3KW Raycus CE laser (Selection Reason: Provides stable power for carbon steel tubes, enhances speed and effect).
• Tube Cutter: 90-degree cutting head with cast aluminum base (Selection Reason: Ensures faster, precise cutting and swinging for vertical cuts, holes, and bevels).

• Handheld Welder: 3KW Raycus CE with global warranty (Selection Reason: Worry-free after-sales, for batch welding to enhance weld quality and appearance).
• Handheld Welder: Metal welding gun, anti-fouling and durable, with Local language system (Selection Reason: Convenient operation, strong durability, suits factory environment in East Europe, improves welding efficiency). Automation modules include 6m automatic belt feeding rack (for bundle loading and uninterrupted production) and 2m servo unloading support (for precise small cuts). The solution complies with CE certification.

Delivery and Implementation Process

• Order Date: August 2025.
• FAT Date/Key Points: November 2025, FAT verified cutting precision, bevel function, welding performance, and system stability.
• Shipping Date/Method: Late December 2025, sea freight.(as per customer request)
• Arrival Date: Estimated January 2026.
• Installation/Debugging Time: 2 weeks.
• Training Targets and Content: For factory operators, covering machine operation, daily maintenance, and usage tips.
• Acceptance Points: Cutting tests per client's drawings, including vertical cuts, holes, bevels, and welding verification.

Applicable Scenarios for Similar Factories

If your factory faces increasing tube cutting demands, slow speeds in existing equipment, or lack of bevel functions leading to low welding yields, assess your current carbon steel tube specs (e.g., 15mm*15mm1.5mm to 80mm*40mm2mm) and cycle times, and consider a bevel laser tube cutter with handheld welder to improve precision, weld quality, and consistency, paving the way for automation upgrades.

Naslednji koraki

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