The Trusted Choice: Italian Client Choose us for tailor-made automated welding robot solutions.

In an Italian factory specializing in the production of fences and handrails, the client faced challenges common to many manufacturing enterprises: a wide variety of product sizes, low welding efficiency for large workpieces, and limited factory space—with only 8.8 meters x 5.5 meters available for new equipment layout. How could they meet the welding demands of large workpieces while remaining flexible enough to adapt to high-mix, low-volume production characteristics within such a constrained area?

After an in-depth analysis of their needs, instead of offering a standard solution, we formed a dedicated technical team to develop a highly integrated, tailor-made automated welding system for the client:

• Core Equipment: A FANUC robot with a 2-meter reach for MIG welding, ensuring precision and stability.
• Extended Flexibility: Paired with a 5-meter linear track, significantly expanding the robot’s working range to cover the entire operational area.
• Workpiece Handling: Two large 4.5-meter frame positioners, ideally suited for long workpieces, enabling precise rotation and positioning for multi-angle welding.
• Critical Details: Standard equipment includes a wire cutter, protective curtains, and safety light curtains to ensure welding quality and operational safety.

Innovation Highlight: Adjustable Fixtures—Unlocking Flexible Production​

Addressing the core challenge of the client’s diverse workpiece types, standard fixtures would have fallen short. Our technical team quickly responded to the client’s workpiece specifications by designing an innovative adjustable fixture system.

These fixtures feature multi-position adjustability, allowing secure clamping of fence and handrail workpieces of various sizes and shapes through simple mechanical adjustments. This enables a single fixture set to handle multiple product types, saving the client significant investment in specialized tooling and reducing changeover time—maximizing the system’s flexibility and value.

The result is a compact yet highly efficient working cell that turns limited space into limitless potential.We understand that every client’s production environment is unique. We provide not just advanced robotic equipment, but also deep process insight, efficient technical collaboration, and customized end-to-end solutions. From spatial planning and equipment selection to the design of core tooling, we are committed to being your trusted automation partner, working together to overcome production challenges and create greater value.