Metal Processing Factory in United States

Müşteri Arkaplanı

The client is a terminal factory in Long Beach, US, specializing in metal processing. The factory handles galvanized iron and carbon steel coil uncoiling, leveling, and shearing processes for production needs. Due to business expansion, the client needed a new line to cover a wider thickness range in material processing.

Challenges and Goals

• Pain Point 1: Current production lacks uncoiling, leveling, and stacking capabilities.
• Pain Point 2: Coil thickness range is wide, from 1.0mm to 6.5mm, hard to find compatible shearing lines in the industry.
• Target Metrics: Introduction of uncoiling leveling shearing line helps client expand business areas.

SteviS Solution and Key Configurations

SteviS delivered the ST-PL2000 uncoiling leveling shearing line, with key configurations addressing the pain points:

• Automatic Decoil Machine:
• Material width 200-2000mm, inner diameter Min ø430mm to Max 530mm, outer diameter ø1500mm, max load 10T, hydraulic expansion, 7.5KW motor, chain drive, frequency converter speed regulation, loading trolley, pressing arm, gantry support (Selection Reason: Compatible with wide thickness coils, addresses lack of uncoiling, ensures stable loading).
• Flattening and feeding machine: Material width 200-2000mm, thickness 1.0-6.5mm, feeding speed 20m/min, accuracy ≤1m ±0.3mm / 2m-3m ±1mm, upper 5 lower 6 rollers diameter 90mm, 2 sets feed rollers, 2 sets support rollers, back pressure roller, INNOVANCE 7.5KW servo motor, cylinder release (Selection Reason: Covers 1.0-6.5mm thickness span, solves compatibility issue, provides precise leveling and feeding).
• Pneumatic clutch shearing machine: Plate thickness max 6.5mm, width 200-2000mm, shear angle 1°20′, shear times 70/min, blade 16632050mm, workbench height 800mm, Y112M-4 motor 4KW, LZ-304 pneumatic clutch, upward action structure, dimensions 277510201178 (Selection Reason: Matches thickness range, provides efficient fixed-length shearing for stacking).
• Conveyor: Loadable width <2000mm, belt weight 30Kg, 1.5KW reducer, frequency converter speed regulation, 2mm PVC oil-resistant belt, total length 3000mm (Selection Reason: Ensures smooth post-shearing conveyance, supports auto stacking flow).
• Material Stacking Machine: Max width 200-2000mm, length 500-3000mm, stacking height 20-450mm, pneumatic patting, 3T hydraulic lift, hydraulic roller discharge (Selection Reason: Enables auto stacking, solves lack of stacking capability, improves collection efficiency). Automation modules include auto uncoiling and press arm on the rack (for thick material entry into leveling), servo auto feeding, fixed-length cutting, and auto plate collecting. The solution complies with CE certification.

Delivery and Implementation Process

• Order Date: September 2025.
• FAT Date/Key Points: December 2025, FAT verified uncoiling, leveling, shearing accuracy, and overall stability.
• Shipping Date/Method: End of December 2025, sea freight.
• Arrival Date: Estimated February 2026.
• Installation/Debugging Time: 1 week.
• Training Targets and Content: For factory operators, covering machine operation, daily maintenance, and usage tips.
• Acceptance Points: Cutting tests per client's drawings, including 1.0-6.5mm thickness compatibility and accuracy verification.

Sonuçlar ve Faydalar

Project expected to yield interim results after February 2026

Applicable Scenarios for Similar Factories

If your factory lacks uncoiling, leveling, stacking capabilities, or faces wide coil thickness spans (1.0-6.5mm), assess current material specs (e.g., inner diameter Φ450-Φ530mm, outer diameter Φ1500mm, width ≤2000mm) and needs, and consider an uncoiling leveling shearing line to expand business areas and efficiency.

Next Steps (CTA)

Expand your production now! Submit your material specs, processing videos, capacity targets, or drawings via our website form for a customized solution and quote. Please contact us.