Successful Case for Italian Client: Customized Laser Cutting Solution for 3000mm Length, 300mm Diameter PMMA Tubes

n material processing, the capabilities of standard equipment have limitations. A customer needed to precisely cut large acrylic tubes with dimensions (3000mm in length, maximum diameter 300mm), exceeding the processing range of standard laser cutting machines. General-purpose laser cutting solutions often fall short. We focus on solving these special cutting needs through customized engineering.

Customer Needs and Challenges:

The core challenge lies in achieving stable support throughout the entire stroke, ensuring rotational accuracy of the large-diameter tube, and obtaining a smooth, stress-free cut surface.

Megoldás:

We designed a dedicated CO2 laser cutting system for the customer. Key customization points include:

• 1. Structural Reinforcement and Stroke Extension: Customized extended machine tool structure and guide rail system to ensure processing accuracy and stability over a stroke exceeding 3000mm.
• 2. Large Diameter Adaptive Chuck: A specially designed adjustable chuck head can stably clamp pipes up to 300mm in diameter, ensuring smooth rotation and uniform cut seams.
• 3. Optical and Control System Adjustment: Optimized laser path and focus control based on pipe size and cutting process, working in conjunction with the motion system for optimal cutting results.

This customized system enables customers to:

• Perform continuous cutting of acrylic pipes up to 3000mm in length in a single clamping operation, avoiding seam marks and errors associated with segmented processing.
• Ensure the perpendicularity and smoothness of the cut cross-section of large-diameter pipes, meeting the assembly or appearance requirements of subsequent products.
• Improve the efficiency and consistency of processing special-sized pipes.

We possess full-process technical capabilities, from requirements analysis and mechanical design to system integration and process debugging. For non-standard processing needs, we focus on providing practical solutions through technical evaluation and engineering implementation.If you have special requirements regarding materials, dimensions, or processes, please feel free to contact us. We are happy to explore the feasibility of implementation from a technical perspective and provide targeted equipment solutions.